Yamaha XV16AL XV16ALC XV16ATL XV16ATLC Service Manual - PDF DOWNLOAD

Yamaha XV16AL XV16ALC XV16ATL XV16ATLC Service Manual - PDF DOWNLOAD

FILE DETAILS:

Yamaha XV16AL XV16ALC XV16ATL XV16ATLC Service Manual - PDF DOWNLOAD

Language : English
Pages : 449
Downloadable : Yes
File Type : PDF

IMAGES PREVIEW OF THE MANUAL:

TABLE OF CONTENTS:

Yamaha XV16AL XV16ALC XV16ATL XV16ATLC Service Manual - PDF DOWNLOAD

Return to main index 0
How to use this Manual 4
Index 6
Chapter 1 General Information 7
General Information 8
Features 9
Important Information 13
Checking the Connections 15
Special Tools 16
Chapter 2 Specifications 19
General Specifications 20
Engine Specifications 21
Chassis Specifications 30
Electrical Specifications 34
Tightening Torques 37
Lubrication Points and Lubricant Types 42
Engine Oil Lubrication Chart 44
Engine Oil Flow Diagrams 45
Transfer Gear Oil Flow Diagrams 49
Cable Routing 51
Chapter 3 Periodic Checks and Adjustments 57
Introduction 59
Periodic Maintenance/Lubrication Intervals 59
General Maintenance and Lubrication Chart 59
Seats and Side Covers 61
XV16AT Accessory Parts 62
Fuel Tank 64
Air Filter Case 65
Engine 66
Chassis 90
Electrical System109
Instrument Functions119
Chapter 4 Chassis121
Front Wheel and Brake Discs124
Rear Wheel, Brake Disc and Rear Wheel Pulley134
Front and Rear Brakes145
Front Fork178
Handlebar190
Steering Head196
Rear Shock Absorber and Swingarm202
Drive Belt and Drive Pulley213
Chapter 5 Engine217
Engine221
Rocker Arms, Push Rods and Valve Lifters232
Camshafts249
Cylinder Heads259
Valves and Valve Springs264
Cylinders and Pistons273
Clutch280
Shift Shaft294
Generator and Starter Clutch297
Transfer Gear Case305
Crankcase320
Engine Oil Pump328
Crankshaft and Connecting Rods334
Transmission342
Chapter 6 Carburetor348
Carburetor350
Air Induction System370
Chapter 7 Electrical System379
Electrical Components381
Arrangement of the Electrical Components and Couplers382
Switches386
Checking the Switches387
Checking the Bulbs and Bulb Sockets389
Ignition System392
Electric Starting System397
Starter Motor403
Charging System408
Lighting System411
Signaling System416
Fuel Pump System425
Carburetor Heating System430
Self-Diagnosis434
Chapter 8 Troubleshooting441
Starting Problems443
Incorrect Engine Idling Speed444
Poor Medium-and-High-SpeedPerformance445
Faulty Gear Shifting445
Faulty Clutch445
Overheating446
Poor Braking Performance446
Faulty Front Fork Legs446
Unstable Handling447
Faulty Lighting or Signaling System447
Wiring Diagram448

DESCRIPTION:

Yamaha XV16AL XV16ALC XV16ATL XV16ATLC Service Manual - PDF DOWNLOAD

HOW TO USE THIS MANUAL:

• This manual is intended as a handy, easy-to-read reference book for the mechanic. Comprehensive explanations of all installation, removal, disassembly, assembly, repair and check procedures are laid out with the individual steps in sequential order. The manual is divided into chapters.
• An abbreviation and symbol in the upper right corner of each page indicate the current chapter. Refer to "SYMBOLS". Each chapter is divided into sections.
• The current section title is shown at the top of each page, except in Chapter 3 ("PERIODIC CHECKS AND ADJUSTMENTS"), where the sub section title(s) appears.
• Sub section titles appear in smaller print than the section title. To help identify parts and clarify procedure steps, there are exploded diagrams at the start of each removal and disassembly section. Numbers are given in the order of the jobs in the exploded diagram.
• A circled number indi- cates a disassembly step. Symbols indicate parts to be lubricated or replaced. Refer to "SYMBOLS".
• A job instruction chart accompanies the exploded diagram, providing the order of jobs, names of parts, notes in jobs, etc. Jobs requiring more information (such as special tools and technical data) are described sequentially.

G.B 12/03/25