Yanmar 4TNE92 4TNE94L 4TNE98 Operation Manual – PDF DOWNLOAD

Yanmar 4TNE92 4TNE94L 4TNE98 Operation Manual – PDF DOWNLOAD

FILE DETAILS:

Yanmar 4TNE92 4TNE94L 4TNE98 Operation Manual – PDF DOWNLOAD

Language : English
Pages : 95
Downloadable : Yes
File Type : PDF

IMAGES PREVIEW OF THE MANUAL:

TABLE OF CONTENTS:

Yanmar 4TNE92 4TNE94L 4TNE98 Operation Manual – PDF DOWNLOAD

COVER 1
COVER 2
Introduction 6
Record of Ownership 7
Yanmar Warranties 8
Yanmar Limited Warranty 8
What is Covered by this Warranty? 8
How Long is the Warranty Period? 8
What the Engine Owner Must Do: 8
To Locate an Authorized Yanmar Industrial Engine 9
Dealer or Distributor: 9
What Yanmar Will Do: 9
What is Not Covered by this Warranty? 9
Warranty Limitations: 9
Warranty Modifications: 10
Questions: 10
Customer Registration 10
Yanmar Co , Ltd Limited Emission Control 11
System Warranty – USA Only 11
Your Warranty Rights and Obligations: 11
California 11
All States 11
Manufacturer’s Warranty Period: 11
Warranty Coverage: 12
Warranted Systems / Parts Covered by this Warranty: 12
Exclusions: 13
Owner’s Warranty Responsibilities: 13
Table of Contents 14
Safety 18
Safety Statements 18
Safety Precautions 19
Before You Operate 19
During Operation and Maintenance 19
Product Overview 32
Yanmar TNE Series Engine Features and Applications 32
Component Identification 33
Location of Labels 33
EPA / ARB Emission Control Regulations – USA Only 34
Emission Control Labels – USA Only 34
EPA / ARB Labels (Typical) 34
The 97/68/EC Directive Certified Engines 35
Engine Family 35
Function of Major Engine Components 36
Function of Cooling System Components 37
Gauges and Indicators 38
Gauges 38
Indicators 38
Controls 39
Key Switch 39
Glow Plugs 39
Governor Lever 40
Engine Stop Solenoid (Magnetic Valve) 40
Before You Operate 42
Diesel Fuel 42
Diesel Fuel Specifications 42
Additional Technical Fuel Requirements 42
Filling the Fuel Tank 43
Priming the Fuel System 45
Engine Oil 47
Engine Oil Specifications 47
Service Categories 47
Definitions 47
Additional Technical Engine oil Requirements: 47
Engine Oil Viscosity 47
Checking Engine Oil 48
Adding Engine Oil 48
Engine Oil Capacity (Typical) 48
Engine Coolant 49
Engine Coolant Specifications 50
Alternative Engine Coolant 50
Additional Technical Coolant Specifications: 50
Filling Radiator With Engine Coolant 50
Daily Check of the Cooling System 51
Engine Coolant Capacity (Typical) 51
Daily Checks 52
Visual Checks 52
Check Diesel Fuel, Engine Oil, and Engine Coolant Levels 52
Check Engine Speed Control 52
Check Operator’s Console 52
Check Indicators 52
Engine Operation 54
Starting Engine 54
Checking the Engine During Operation 55
Battery Switch 57
Adjust Engine Speed 58
Shutting Down the Engine 58
Periodic Maintenance 60
Precautions 60
The Importance of Periodic Maintenance 60
Performing Periodic Maintenance 60
The Importance of Daily Checks 61
Keep a Log of Engine Hours and Daily Checks 61
Yanmar Replacement Parts 61
Tools Required 61
Ask Your Authorized Yanmar Industrial Engine 61
Dealer or Distributor For Help 61
Required EPA / ARB Maintenance – USA Only 61
EPA / ARB Installation Requirements – USA Only 61
Tightening Fasteners 61
Standard Torque Chart 62
Periodic Maintenance Schedule 62
Periodic Maintenance Procedures 64
Daily 64
Drain Fuel Filter / Water Separator 64
Check Fuel Hoses and Engine Coolant Hoses 65
Every 250 Hours of Operation 66
Check and Clean Radiator Fins 66
Check and Adjust Cooling Fan V-belt 67
Check Battery 68
Clean Air Cleaner Element 69
Every 500 Hours of Operation 71
Replace Engine Oil and Engine Oil Filter 71
Check and Adjust the Governor Lever and Engine Speed Control 73
Every 1000 Hours of Operation 74
Adjust Intake / Exhaust Valve Clearance 74
Clean Fuel Filter / Water Separator 74
Replace Fuel Filter 76
Every 2000 Hours of Operation 79
Replace Air Cleaner Element 79
Inspect Clean and Test Fuel Injectors 79
Every 4000 Hours of Operation 80
Drain, Flush, and Re-fill the Coolant System with New Coolant 80
Replace Fuel Hoses and Engine Coolant Hoses 81
Troubleshooting 82
Troubleshooting Chart 83
Troubleshooting Information 85
Long Term Storage 86
Before You Place the Engine in Long Term Storage 86
Returning the Engine to Service 87
Specifications 88
General 88
Description of Model Number 88
Engine Speed Specifications 88
Engine General Specifications 89
Principal Engine Specifications 90
4TNE92 EPA Tier2 & Tier3 90
4TNE94L EPA Tier2 Only 91
4TNE98 EPA Tier2 92
4TNE98 EPA Tier3 93
BACK COVER 95