ZF Transfer Box 1 AVG 65, 95, 150, 185 Repair Manual 50940523 – PDF DOWNLOAD

ZF Transfer Box 1 AVG 65, 95, 150, 185 Repair Manual 50940523 – PDF DOWNLOAD

FILE DETAILS:

ZF Transfer Box 1 AVG 65, 95, 150, 185 Repair Manual 50940523 – PDF DOWNLOAD

Language : English
Pages : 96
Downloadable : Yes
File Type : PDF
Size: 3.06 MB

IMAGES PREVIEW OF THE MANUAL:

DESCRIPTION:

ZF Transfer Box 1 AVG 65, 95, 150, 185 Repair Manual 50940523 – PDF DOWNLOAD

GENERAL:

The Service Manual covers all work required for disassembly and the relating reassembly.
When repairing the unit, ensure utmost cleanliness and that the work is done in a professional manner.
Dismantle the unit only if any damaged parts must be replaced. After removing screws or nuts, loosen lids
and housing parts, which were installed with seals, by slight hammer blows with a plastic hammer. Use
suitable pulling devices for removing parts being tightly installed on the shafts, such as bearings, bearing
rings and similar.
Carry out disassembly and reassembly work on a clean working place. Use special tools which have been
developed for this purpose. Prior to reinstallation of the parts, clean contact faces of housings and lids from
residues of seals. Remove any burrs or similar irregularities with an oil stone. Clean housings and end
covers, in particular corners and angles, with a suitable detergent. Damaged or heavily worn parts must be
replaced, with an expert assessing whether parts subject to normal wear during operation, such as bearings,
thrust washers etc. will be reinstalled.
Parts such as seal rings, locking plates, split pins etc. must generally be replaced. Radial seal rings with
worn or broken sealing lip must also be replaced. In particular, ensure that no chips or other foreign bodies
remain in the housing. Check the lube oil holes and grooves regarding unhindered passage.

TABLE OF CONTENTS:

ZF Transfer Box 1 AVG 65, 95, 150, 185 Repair Manual 50940523 – PDF DOWNLOAD

Preface
General information
Conversion table
Denomination of standard dimensions
Tightening torques for screws
TOOLS WS/1 … WH/5
Special tools 1 AVG 65
Special tools 1 AVG 95
Special tools 1 AVG 150
Special tools 1 AVG 185
(Version: Axle attachment with split housing)
Special tools 1 AVG 185
(Version: Axle attachment with one-piece housing)
Special tools 1 AVG 185
(Version: Axle attachment with split housing with service and parking brake)
Commercial tools
1 AVG 65 1/1 … 2/8
1. Disassembly of 1 AVG 65
1.1 Disassembly of output
1.2 Disassembly of brake
1.3 Disassembly of input
2. Reassembly of 1 AVG 65
2.1 Preassembly of housing
2.2 Reassembly of input
2.3 Reassembly of brake
2.4 Installation of housing
2.5 Reassembly of output
TABLE OF CONTENTS Chapter/Page
1 AVG 95 3/1 … 4/8
3. Disassembly of 1 AVG 95
3.1 Disassembly of output
3.2 Disassembly of brake
3.3 Disassembly of input
4. Reassembly of 1 AVG 95
4.1 Reassembly of input
4.2 Reassembly of brake
4.3 Installation of housing
4.4 Reassembly of output
1 AVG 150 5/1 … 6/5
5. Disassembly of 1 AVG 150
6. Reassembly of 1 AVG 150
1 AVG 185 7/1 … 12/8
7. Disassembly of 1 AVG 185
(Version: axle attachment with split housing)
8. Reassembly of 1 AVG 185
(Version: axle attachment with split housing)
9. Disassembly of 1 AVG 185
(Version: axle attachment with one-piece housing)
10. Reassembly of 1 AVG 185
(Version: axle attachment with one-piece housing)
11. Disassembly of 1 AVG 185
(Version: axle attachment with split housing with service and parking brake)
11.1 Disassembly of brake housing
11.2 Disassembly of input housing
12. Reassembly of 1 AVG 185
(Version: axle attachment with split housing with service and parking brake)
12.1 Preassembly of brake housing
12.2 Mounting of input housing and drive gear
12.3 Mounting the brake housing on the input housing